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TOTLSEP
Flow rates from 1 to 2,000 GPM
10 PPM oil effluent
Cost-effective
TOTLSEP
Flow rates from 1 to 2,000 GPM
10 PPM oil effluent
Cost-effective
TOTLSEP
Flow rates from 1 to 2,000 GPM
10 PPM oil effluent
Cost-effective
TOTLSEP
Flow rates from 1 to 2,000 GPM
10 PPM oil effluent
Cost-effective
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The HydroFloTech TotlSep™ (TS) Series oil/water separator is a “top of the line” or “commercial grade” coalescing type gravity separator designed for use in a wide range of applications. Our TotlSep TS series separators are designed to meet the American Petroleum Institute’s recommendations for oil water separator design.

The key features of the TotlSep that distinguish the TotlSep Separator are:

  1. High flowrate application (up to 2,000+ gpm configurations)
  2. Integral oil reservoie with standard fittings suitable for automatic pumping level controls
  3. Heavy duty structural construction capable for decades of use

The TotlSep oil water separator can be fitted with various sizes of the proprietary DynaPac™ cross corrugated coalescing media. The internal DynaPac™ cross corrugated coalescing media. (available in PVC, polypropylene, and stainless steel) can be flushed with water and reused for years of efficient, trouble free use.

For applications involving settling solids, we also offer a TotlSep “Hopper” configuration. This optional sludge hopper captures any heavy settling solids prior to entering the separation chamber.

One of the key design advantages of TotlSep is that the recovered product will typically have a residual water content of less than 3%.

TotlSep

Standard Features

  • Epoxy coated ASTM A-36 carbon steel tank
  • Proprietary DynaPacTM hi-density PVC coalescing media
  • Influent dispersion baffle
  • Oil retention baffle specifically designed to enhance the performance of the DynaPacTM media
  • Adjustable effluent weir system
  • Removable lid assembly
  • Seamlessly integrates with other HydroFloTech wastewater products
17-3505-01-GA01-RENDER-01
17-3505-01-GA01-RENDER-02
TotlSep---Oil-Water-Separator---1
TotlSep---Oil-Water-Separator---2
TotlSep---Oil-Water-Separator---3
TSH-036-GA01-RENDER-01
TSH-064-GA01-RENDER-01
TSH-064-GA01-RENDER-02

Available Options

  • Tank materials: A-36 carbon steel (standard), stainless steel – 304 / 316L
  • Pump packages (automatic, lift station): Influent, effluent, sludge
  • Sludge treatment packages (for TotlSep “Hopper” TSH models only): automatic sludge pump, sludge tank, dewatering systems
  • Effluent monitoring and sampling
  • Influent equalization
  • Relocation of pipe fittings for easier installation
  • Custom Oil Storage Reservoir and Sight-Glass Assemblies
Available Options– EconoSep Oil Water
20-3683-EFFLUENT-PUMP-RENDER-02
20-3683-INFLUENT-PUMP-RENDER-02
20-3683-OIL-PUMP-RENDER-02
20-3700-RENDER-02
20-3700-RENDER-03
20-3700-RENDER-04
TORK-RENDER-02
TORK-RENDER-03

There are many considerations to be taken into account when designing an enhanced gravity oil water separator. The following needs to be taken into account as a minimum:

  1. Inlet flow distribution
  2. Length to height to width ratios (for proper overall flow distribution)
  3. Cross sectional velocities (actual, not nominal)
  4. Laminar flow conditions
  5. DynaPac™ Cross Corrugated coalescing media or parallel plate media “Reynolds” calculations (for quiescent flow distribution)
  6. Effluent flow distribution
  7. Total projected surface area

These basic design considerations all contribute to the complete utilization of the separation media. Follow them properly and the results will be consistent, equal flow distribution through the separation chamber and the media pack. These are the earmarks of a thoughtful, wholly engineered, fully developed oil/water separator design.

The separation cell is designed using elements of American Petroleum Institute’s publication 421 Feb. 1990 “Design of Oil-Water Separators” to ensure the best possible use of particle rise rate performance. The separation cell is a rectangular tank manufactured from carbon steel with an effluent surface baffle, 304 stainless steel full width adjustable overflow weir, effluent collection chamber with flanged outlet nozzle and recycle suction port, and angled float beaching plate. For our TotlSep “Hopper” TSH models also include a “V-Hopper” sludge collection chamber.

TotlSep Hopper - How it Works

  1. Influent Diffusion Chamber
    The flow shall enter the separator submerged, through an influent dispersion baffle. Dispersion across the depth and width of the Dynapac™ is to be achieved through the use of a non-clog diffuser. Heavy solids that fall out of suspension here shall be channeled to the sludge collection chamber (for TotlSep “Hopper” TSH models only).
  2. Separation Chamber
    The Separation Chamber is designed to fit the exact amount of DynaPac™ cross corrugated coalescing media, sized for specific applications. Adequate space is to be left before and after the chamber to prevent short circuiting through the pack. DynaPacTM coalescing media is available in 0.5”, 0.75” and 1.25” sizes all in PVC, H-PVC, Polypropylene or 304 stainless steel. Depending on the correct sizing of the unit, this media (sized in cubic feet) provides the correct surface area (in square feet) for ideal separation. HydroFloTech oil water separator sizing sheets are a great resource to determine the size of media required by application (hyperlink).
  3. Sludge Collection Chamber (for TotlSep “Hopper” TSH units)
    The sludge collection chamber shall be located directly beneath the coalescing media pack and provide ample storage capacity for the settled sludge.
  4. Oil Reservoir
    The oil discharge port is located adjacent to the separation chamber. As the oil floats and rises to the top of the DynaPacTM media pack in the separation chamber, the oil retention baffle in the oil reservoir captures this separated oil.
  5. Effluent Chamber
    The aqueous phase leaving the DynaPac™ shall pass under the oil reservior and up over the adjustable 304 stainless steel effluent weir, which shall maintain the liquid level throughout the separator.
  6. Removable Lids
    The entire separator can be covered with an optional bolt-down removable lid
  7. Coalescing Media
    The DynaPacTM coalescing media pack shall be fabricated of oleophilic cross corrugated coalescing media manufactured by HydroFloTech. Media is available in PVC, H-PVC, Polypropelene and 304 stainless steel.
TotlSep™ Oil Water Separator – Model Specifications
TS MODEL # MEDIA DIMENSIONS (Feet)  FLOW RATE (GPM) CAPACITY (US Gallons) FITTINGS (Inches) ELEVATION (Inches) UNIT DIMENSIONS (Inches) Operating Weight (lbs.)
CUBIC FEET OF MEDIA (L x W x H) Approx.
(Min – Max)		 Oil Reservoir Total Separator Influent Effluent Influent Effluent Oil L W H
TS-036 3 4 3 50 – 150 53 807 6 4 25 7 12 116 56 48 8,756
TS-045 3 5 3 80 – 200 66 1,005 6 6 25 7 12 116 68 48 10,982
TS-054 3 6 3 100 – 300 79 1,201 6 6 25 7 12 116 80 48 13,067
TS-080 4 5 4 150 – 400 91 1,515 6 6 33 7 16 128 68 60 16,186
TS-096 4 6 4 160 – 500 109 1,812 8 8 33 8 16 128 80 60 19,213
TS-112 4 7 4 200 – 600 128 2,111 8 8 33 8 16 128 92 60 23,056
TS-180 6 6 5 225 – 660 140 2,774 8 8 41 8 20 152 80 72 28,761
TS-210 6 7 5 250 – 775 163 3,228 8 8 41 8 20 152 92 72 33,297
TS-240 6 8 5 300 – 900 186 3,684 10 10 41 10 20 152 104 72 37,925
TS-294 7 7 6 310 – 925 198 4,221 10 10 49 10 24 164 92 84 43,204
TS-336 7 8 6 350 – 1,075 226 4,815 10 10 49 10 24 164 104 84 48,758
TS-378 7 9 6 375 – 1,200 254 5,410 10 10 49 10 24 164 116 84 54,720
TS-448 8 8 7 400 – 1,250 267 6,076 12 12 57 11 28 176 104 96 60,924
TS-504 8 9 7 450 – 1,400 300 6,825 12 12 57 11 28 176 116 96 67,821
TS-560 8 10 7 500 – 1,550 333 7,575 12 12 57 11 28 176 128 96 75,176
TS-648 9 9 8 525 – 1,600 345 8,383 12 12 65 11 32 188 116 108 82,915
TS-720 9 10 8 600 – 1,800 383 9,304 14 14 65 12 32 188 128 108 91,596
TS-792 9 11 8 650 – 2,000 421 10,231 14 14 65 12 32 188 140 108 100,327
TotlSep™ “Hopper” – Oil Water Separtor – Model Specifications
TSH MODEL # MEDIA DIMENSIONS (Feet)  FLOW RATE (GPM) CAPACITY (US Gallons) FITTINGS (Inches) ELEVATION (Inches) UNIT DIMENSIONS (Inches) Operating Weight (lbs.)
CUBIC FEET OF MEDIA (L x W x H) Approx. (Min – Max) Oil Reservoir Sludge Hopper Influent Effluent Influent Effluent Oil L W H
TSH-036 3 4 1 50 – 150 53 199 6 4 25 25 32 116 56 68 10,466
TSH-045 3 5 1 80 – 200 66 308 6 6 25 30 37 116 68 73 13,601
TSH-054 3 6 2 100 – 300 79 442 6 6 25 35 42 116 80 78 16,853
TSH-080 4 5 2 150 – 400 91 355 6 6 33 30 41 128 68 85 19,296
TSH-096 4 6 2 160 – 500 109 509 8 8 33 36 46 128 80 90 23,658
TSH-112 4 7 2 200 – 600 128 690 8 8 33 41 51 128 92 95 29,011
TSH-180 6 6 3 225 – 660 140 643 8 8 41 36 50 152 80 102 34,323
TSH-210 6 7 3 250 – 775 163 872 8 8 41 41 55 152 92 107 40,819
TSH-240 6 8 4 300 – 900 186 1,136 10 10 41 47 60 152 104 112 47,699
TSH-294 7 7 4 310 – 925 198 963 10 10 49 42 59 164 92 119 51,635
TSH-336 7 8 4 350 – 1,075 226 1,255 10 10 49 47 64 164 104 124 59,624
TSH-378 7 9 4 375 – 1,200 254 1,584 10 10 49 52 69 164 116 129 68,330
TSH-448 8 8 6 400 – 1,250 267 1,373 12 12 57 48 68 176 104 136 72,875
TSH-504 8 9 6 450 – 1,400 300 1,734 12 12 57 53 73 176 116 141 82,883
TSH-560 8 10 8 500 – 1,550 333 2,137 12 12 57 58 78 176 128 146 93,749
TSH-648 9 9 8 525 – 1,600 345 1,884 12 12 65 53 77 188 116 153 99,627
TSH-720 9 10 8 600 – 1,800 383 2,322 14 14 65 59 82 188 128 158 112,461
TSH-792 9 11 8 650 – 2,000 421 2,805 14 14 65 64 87 188 140 163 125,721
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